White Style-Maker 3100 Technické informace

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This technicians pocket guide covers all mod-
els using R-404A refrigerant. For additional
technical information, full parts and service
manuals are available for review and download
on the Tech Support page of the Hoshizaki web
site.
See “www.hoshizaki.com” for manuals, Tech-
Tips and additional technical information on
Hoshizaki products.
See Tech-Spec’s # 80024 purple pocket guide
for older models using R-12/502.
TECH - SPEC’S
Technician’s Pocket Guide
# 80045
See Tech-Spec’s # 80021 green pocket guide
for newer models using R-22.
These guides can be downloaded from the
Hoshizaki web site or purchased through your
local Hoshizaki Distributor.
1
2/20/03
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Strany 1 - Technician’s Pocket Guide

This technicians pocket guide covers all mod-els using R-404A refrigerant. For additionaltechnical information, full parts and servicemanuals are av

Strany 2 - TABLE OF CONTENTS

12/01/02GNDGNDGNDBrownWhiteBrownBlackRedBrownWhite208-230 VOLT/1PHASE208-230V/1 Phase units require a dedicated neutral dueto the use of 115V componen

Strany 3

12/01/0270 / 2180 / 2790 / 32NOTE: Total Cycle Time = Freeze + Harvest.Pressure data is recorded 5 minutes into the freeze cycle.MODEL: KM-1600SRF &am

Strany 4

12/01/02 NOTE: Total Cycle Time = Freeze + Harvest. Pressure data is recorded 5 minutes into the freeze cycle.R-404A

Strany 5

12/01/0270 / 2180 / 2790 / 32NOTE: Total Cycle Time = Freeze + Harvest.Pressure data is recorded 5 minutes into the freeze cycle.MODEL: KM-1800SA HSup

Strany 6 - HOSHIZAKI ICE MAKER

12/01/0270 / 2180 / 2790 / 32NOTE: Total Cycle Time = Freeze + Harvest.Pressure data is recorded 5 minutes into the freeze cycle.MODEL: KM-1800SAH3

Strany 7 - COVERAGE CHART

12/01/02 NOTE: Total Cycle Time = Freeze + Harvest. Pressure data is recorded 5 minutes into the freeze cycle.PERFOR

Strany 8 - KM INSTALLATION

12/01/0270 /2180 / 2790 / 32PERFORMANCE DATAMODEL: KM-2400SRF3 & H3 Supply Voltage: 208-230/60/3Total Amperage (Compressor): SRF3 19.7A

Strany 9 - FLOW RATES

12/01/02WIRING DIAGRAMS:The wiring diagrams provide on the following pages aregeneric in some cases because they can represent sev-eral models. Hoshi

Strany 10 - 208-230 VOLT/1PHASE

12/01/02Mechanical Bin Control 110Capacitive Bin Control 111KM-150BAF, BWF A 112 145~174 MFD None 2 MFD NoneKM-150BAF-E, BWF-E B 113 80 MFD None 2.MF

Strany 11 - Transformer Application

12/01/02KM Wiring Diagram Reference ChartStartCapacitorRunCapacitorPumpCapacitorFanCapacitorModelPageWiringDiagramKM-630MAF/H, MWF/H L 123 8

Strany 12 - LINE SET IDENTIFICATION CODE

12/01/02KM Wiring Diagram Reference ChartStartCapacitorRunCapacitorPumpCapacitorFanCapacitorModelPageWiringDiagramKM-1600MRF3/H3 Z 137 None None 10 MF

Strany 13

12/01/02Note:All Electrical connections must be made in accordancewith all national and local electrical codes.Transformer ApplicationAll 208-230V mod

Strany 14 - LINE SET INSTALLATION

12/01/02MECHANICAL BIN CONTOL OPERATION:The mechanical bin control is included on some modelsproduced in 2002. The mechanical assembly is located in t

Strany 15 - SYSTEM CHARGE - R-404A

12/01/02 111CAPACITIVE PROXIMITY BIN CONTROL: (Used on KM-1300NRF/H only)The capacitive bin control requires DC voltage to operate. It has a seperat

Strany 16 - HOSHIZAKI CUBER

12/01/02AKM-150BAF, BWF,KM-250BAF, BWF112Note:1. Fuse was added to H model on late 2002 production.2. See wiring diagram chart for KM-250B capacitorsi

Strany 17 - R-404A URC REMOTE CONDENSERS

12/01/02BKM-150BAF-E, BWF-E113Note: Fuse was added to H model on late 2002production12/20/032/20/03

Strany 18 - HEAT LOAD FOR R-404A MODELS

12/01/02CKM-280 MAF/H, MWF/H114Notes:1.Some H series unit have mechanical bin control.2.Fuse was added to H series in mid 2002.12/20/032/20/03

Strany 19 - ALWAYS OFF

12/01/02115DKM-280 MAF-E/H-E, MWF-E/H-ENotes:1.Some H series unit have mechanical bin control.2.Fuse was added to H series in mid 2002.12/20/032/20/03

Strany 20 - SWITCH CODE 1=ON 0=OFF

12/01/02E KML-250MAH, MWH116Notes:1.Some H series unit have mechanical bin control.2.Fuse was added to H series in mid 2002.12/20/032/20/03

Strany 21 - “E” Control Board Functions

12/01/02F KML-350MAF/H, MWF/H117Notes:1.Some H series unit have mechanical bin control.2.Fuse was added to H series in mid 2002.12/20/032/20/03

Strany 22 - ATTENTION !

12/01/02118GKML-450 MAF/H, MWF/HNotes:1. Some H series unit have mechanical bin control.2. Fuse was added to H series in mid 2002.3. This is a univers

Strany 23 - VOLTAGE PROTECTION:

12/01/02HKM-500 MAF/H, MWF/H119Notes:1.Some H series unit have mechanical bin control.2.Fuse was added to H series in mid 2002.12/20/032/20/03

Strany 24 - COMPRESSOR DATA

12/01/02REMOTE APPLICATIONSCONDENSER CHARTCONDENSER MODEL MODEL NUMBERSURC-6F KM-500/630MRF, F-1000MRFURC-7F KML-600MRFURC-12F KM-900/1300MRF, KM-1300

Strany 25

12/01/02IKM-500 MRF/H120Notes:1.Some H series unit have mechanical bin control.2.Fuse was added to H series in mid 2002.12/20/032/20/03

Strany 26 - WATER-COOLED

12/01/02JKM-500 MAF-E121Notes:1.Some H series unit have mechanical bin control.2.Fuse was added to H series in mid 2002.12/20/032/20/03

Strany 27 - HIGH PRESSURE SAFETY SWITCH

12/01/02122KKML-600 MAF/H, MWF/H, MRF/HNotes:1.Some H series unit have mechanical bin control.2.Fuse was added to H series in mid 2002.12/20/032/20/03

Strany 28 - BIN CONTROL

12/01/02123LKM-630 MAF/H, MWF/HNotes:1.Some H series unit have mechanical bin control.2.Fuse was added to H series in mid 2002.12/20/032/20/03

Strany 29

12/01/02MKM-630 MRF/H124Notes:1.Some H series unit have mechanical bin control.2.Fuse was added to H series in mid 2002.12/20/032/20/03

Strany 30 - 12/20/03

12/01/02NKM-630 MAF-E/H-E, MWF-E/H-E125Notes:1.Some H series unit have mechanical bin control.2.Fuse was added to H series in mid 2002.12/20/032/20/03

Strany 31 - CAPACITORS

12/01/02OKM-900 MAF/H, MWF/H126Notes:1.Some H series unit have mechanical bin control.2.Fuse was added to H series in mid 2002.12/20/032/20/03

Strany 32 - 3. Freeze Cycle

12/01/02PKM-900 MRF/H127Notes:1.Some H series unit have mechanical bin control.2.Fuse was added to H series in mid 2002.12/20/032/20/03

Strany 33 - 5. Normal Harvest Cycle

12/01/02QKM-900 MRF 3/H 3128Notes:1.Some H series unit have mechanical bin control.2.Fuse was added to H series in mid 2002.12/20/032/20/03

Strany 34

12/01/02RKM-1300 SAF/H, SWF/HKM-1300 MAF/H, MWF/H129Note:1. Fuse was added to H models on mid 2002production.2. M Series model has 2 condenser fan mo

Strany 36

12/01/02SKM-1300 SRF/H, MRF/H130Note:1. Fuse was added to H models on mid 2002production.12/20/032/20/03

Strany 37 - KM CONTROL SWITCH

12/01/02TKM-1300 SAF3/H3, SWF3/H3131Note:1. Fuse was added to H models on mid 2002production.12/20/032/20/03

Strany 38 - CONTROL BOARD FUSE

12/01/02UKM-1300 SRF3/H3132Note:1. Fuse was added to H models on mid 2002production.12/20/032/20/03

Strany 39 - CONTROL FUSE (10A)

12/01/02VKM-1300 SAF-E, SWF-E133Note:1. Fuse was added to H models on mid 2002production.12/20/032/20/03

Strany 40 - COMPONENT CHECKS:

12/01/02WKM-1300 SRF-E13412/20/032/20/03

Strany 41 - To reset this

12/01/02XKM-1300 NRF / H13512/20/032/20/03

Strany 42

12/01/02YKM-1600 SWF/H, SRF/H, MRF/H136Note:1. Fuse was added to H models on mid 2002production.12/20/032/20/03

Strany 43

12/01/02ZKM-1600SWF3/H3, SRF3/H3KM-1600MRF3/H3,KM-2000SWF3/H3, SRF3/H3137Note:1. Fuse was added to H models on mid 2002production.12/20/032/20/03

Strany 44

12/01/02Note:1. Fuse was added to H models on mid 2002production.138AAKM-1800 SAH12/20/032/20/03

Strany 45

12/01/02BBKM-1800 SAH3 139Note:1. Fuse was added to H models on mid 2002production.12/20/032/20/03

Strany 46

12/01/02LINE SET INSTALLATIONA universal line set adapter kit, part number OS-QUICK, isavailable if you need to field engineer your line set. Bothline

Strany 47

12/01/02CCKM-2400 SRF3/H3140Note:1. Fuse was added to H models on mid 2002production.12/20/032/20/03

Strany 48

12/01/02FLAKER/DCMINSTALLATION - GENERAL As always, you should follow the installation instructionsthat are provided in the instruction manual supplie

Strany 49 - LARGER STYLE KM’s

12/01/02INTERNAL AUGER DESIGNHoshizaki Flakers and DCM’s use an internal auger systemto provide high quality crisp flakes and cubelet ice. Theevapora

Strany 50

12/01/02COMPONENT TECHNICAL DATACONTROL TRANSFORMERHoshizaki Flaker units include a 24 volt control transformer.This transformer has a 115 volt prim

Strany 51

12/01/02144F-1000M GEAR MOTOR CHECKOUTNORMAL AMPERAGE: The amperage for the F-1000Mgear motor should be 0.6~1.0 amps with no load and 1.0~1.4amps wh

Strany 52 - 1. Normal cube, No problem

12/01/02Although it is common practice to install a larger fuse dur-ing service diagnosis, you should not leave a larger fuse inthe unit when you leav

Strany 53 - 3. Bridging or ice strips

12/01/02and clean the cylinder wall with a Scotchbrite pad & cleaner.The extruding head surface may also have heavy scaleand can be cleaned with S

Strany 54 - Small cube

12/01/02AUGER INSPECTION / BEARINGREPLACEMENTA visual inspection of the auger bearing shaft surface isalso recommended annually in poor water areas. T

Strany 55

12/01/02Flaker Safety’s Mechanical failures in an auger style ice machine can betime consuming and expensive repairs. Hoshizaki has in-corporated sev

Strany 56

12/01/02is included in the motor windings. Both will work in con-junction with the protect relay to shut the unit down.4. Voltage protect relay: Th

Strany 57

12/01/02SYSTEM CHARGE - R-404AThe ice machine head and URC condenser are shippedwith enough refrigerant charge for up to 66 feet of line setlength. Th

Strany 58 - CLEANING/SANITIZING PROCEDURE

12/01/02the switch shaft can cause the floats to stick. This willeffect the unit operation. In this case, the float switchshould be cleaned and chec

Strany 59 - KM PRODUCTION CHECK

12/01/02FLAKER WATER FILL SYSTEMThe reservoir in a Hoshizaki auger type ice maker feedswater by gravity flow to the evaporator cylinder. The levelof

Strany 60 - DRAWING REFERENCE CHART

12/01/02FLAKER TIMER BOARDThe solid state timer board used in Hoshizaki Flakers is asimple electronic sequence timer. In order for the board tosequen

Strany 61 - KM-150BAF, BWF

12/01/02Flaker Sequence of OperationThe Hoshizaki Flaker utilizes a solid state sequence timerboard to switch the components on and off as needed.The

Strany 62 - KM-280MAF/H, KM-280MWF/H

12/01/0215412/20/032/20/03

Strany 63 - KML-450MAF/H, KML-450MWF/H

12/01/02DCM SEQUENCE OF OPERATIONDCM sequence for the ice making unit is similar to the F-500, with a delay of the compressor at start up and a delayo

Strany 64 - KML-600MRF/H

12/01/0215612/20/032/20/03

Strany 65 - KM-900MAF/H, KM-900MWF/H

12/01/02WATER AND REFRIGERATION CIRCUITDRAWING REFERENCE CHART FOR R-404AMODELSMODELDRAWINGPAGEF-300B ... A ...

Strany 66

12/01/02158AF-300 BAF12/20/032/20/03

Strany 67 - KM-1600SWF/H

12/01/02159BF-450 MAF/HF-500 BAF12/20/032/20/03

Strany 68 - KM-1600SRF/H

12/01/0216HOSHIZAKI CUBERREFRIGERANT R-404A CHARGE CHARTNOTE: This Chart represents both F and H series models.MODEL TOTAL CHARGE REFRIGERANTKM-

Strany 69 - KM-1300MAF/H, MWF/H

12/01/02C F-800MAF/H, MWF/HF-1000 MAF, MWF F-1001MAH, MWH16012/20/032/20/03

Strany 70 - KM-1600MRF/H

12/01/02DF-1000 MRFF-1001 MRH16112/20/032/20/03

Strany 71 - KM-2000SWF/H, KM-2000SRF/H

12/01/02EF-1000 MLFF1001 MLH12416212/20/032/20/03

Strany 72 - KM-2400 SRF/H

12/01/02FF-2000 MRFF-2000 MRH16312/20/032/20/03

Strany 73

12/01/02GF-2000 MLFF-2000 MLH12616412/20/032/20/03

Strany 74

12/01/02HDCM-240 BAFDCM-270 BAH16512/20/032/20/03

Strany 75

12/01/02IDCM-500 BAF/H, BWF/HDCM-750 BAF/H, BWF/H16612/20/032/20/03

Strany 76

12/01/02Kg=lbs.x .454Production24 hours(lbs.)EvaporatorOutlet temp.(°F)PressureHigh SidePressureSuctionAmbient Temp F°/C°R-404A PERFORMANCE DATA50/970

Strany 77

12/01/02MODEL: F-450MAF/H & MAF -C/H-C (cubelet)Total Amperage (Compressor RLA): 11.25A (8.5A)Supply voltage: 115/60/1Ambient Temp (F°/C°)R-404A

Strany 78

12/01/02MODEL: F-500BAF & BAF -C (cubelet)Total Amperage (Compressor RLA): 9.95A (7.9A)Supply voltage: 115/60/1Ambient Temp (F°/C°)R-404A PERF

Strany 79

12/01/02 17 R-404A URC REMOTE CONDENSERS(Condenser charge is included in total charge.)MODEL FACTORY CHARGE REFRIGERANT URC-6F

Strany 80

12/01/02Ambient Temp °F/°CPERFORMANCE DATAEvaporatorOutlet temp.(°F)PressureHigh SidePressureSuctionKg=lbs.x .454Production24 hours(lbs.)MODEL: F-800M

Strany 81 - 76D Supply Voltage: 115/60/1

12/01/02Ambient Temp °F/°CR-404A PERFORMANCE DATAEvaporatorOutlet temp.(°F)PressureHigh SidePressureSuctionKg=lbs.x .454Production24 hours(lbs.)MODEL:

Strany 82

12/01/0250 / 970 / 2190 / 3250 / 970 / 2190 / 3250 / 970 / 2190 / 3250 / 970 / 2190 / 32Water TempF°/C°EvaporatorOutlet temp.(F°)PressureHigh SidePres

Strany 83

12/01/0250 / 970 / 2190 / 3250 / 970 / 2190 / 3250 / 970 / 2190 / 3250 / 970 / 2190 / 32Water TempF°/C°EvaporatorOutlet temp.(F°)PressureHigh SidePres

Strany 84

12/01/02Ambient Temp °F/°CR-404A PERFORMANCE DATAEvaporatorOutlet temp.(°F)PressureHigh SidePressureSuctionKg=lbs.x .454Production24 hours(lbs.)MOD

Strany 85

12/01/02343434Kg=lbs.x .454Production24 hours(lbs.)EvaporatorOutlet temp.(°F)PressureHigh SidePressureSuctionAmbient Temp F°/C°NOTE: R-22 refrigerant

Strany 86

12/01/02Ambient Temp °F /°CR-404A PERFORMANCE DATA50 / 970 / 2190 / 3250 / 970 / 2190 / 3250 / 970 / 2190 / 3250 / 970 / 2190 / 32Water Temp°F /°C

Strany 87

12/01/0250 / 970 / 2190 / 3250 / 970 / 2190 / 3250 / 970 / 2190 / 3250 / 970 / 2190 / 32Water TempF°/C°EvaporatorOutlet temp.(F°)PressureHigh SidePres

Strany 88

12/01/0250 / 970 / 2190 / 3250 / 970 / 2190 / 3250 / 970 / 2190 / 3250 / 970 / 2190 / 32Water TempF°/C°EvaporatorOutlet temp.(F°)PressureHigh SidePres

Strany 89

12/01/02Ambient Temp °F/°CR-404A PERFORMANCE DATAEvaporatorOutlet temp.(°F)PressureHigh SidePressureSuctionKg=lbs.x .454Production24 hours(lbs.)MOD

Strany 90

12/01/0218HEAT LOAD - R-404A FLAKERS/DCM’SMODEL AIR WATER-COOLEDCOOLED(CONDENSER ONLY)F-300B 3178 —-F-450M 5090 —-F-500B 4683 —-F-800M 7500

Strany 91

12/01/0218080 / 2790 / 32187518361797111111262263265262728182717771729121212230230230262626175917301686111111262263265262728MODEL: F-2000M_F/H

Strany 92

12/01/0280 / 2790 / 32166916411614101012262263266272728159515621530121414227227227262626158715601534101012262263266272728MODEL: F-2000M_F-C/H-C (cubel

Strany 93

12/01/0280 / 2790 / 32184517961748141414230230230262626161315791546-1002252252252525251701169316121414162412412412727271526151314500032282282282626267

Strany 94

12/01/0280 / 27201018351795121212190256297162122175516151585121212190256297162122MODEL: F-2000MLF/H & MLF-C/H-C (cubelet)Total Amperage: 6.14ASup

Strany 95

12/01/02MODEL: DCM-240BAFTotal Amperage (Compressor RLA): 8.5A (6.5A)Supply Voltage: 115/60/1R-404A PERFORMANCE DATA184Ambient Temp F°/C°50/970/2190/

Strany 96

12/01/02MODEL: DCM-270BAHTotal Amperage (Compressor RLA): 8.5A (6.5A)Supply Voltage: 115/60/1R-404A PERFORMANCE DATA185Ambient Temp F°/C°50/970/2190/

Strany 97

12/01/02434343Kg=lbs.x .454Production24 hours(lbs.)EvaporatorOutlet temp.(°F)PressureHigh SidePressureSuctionAmbient Temp F°/C°50/970/2190/3250/970/21

Strany 98

12/01/02Ambient Temp °F /°C50 / 970 / 2190 / 3250 / 970 / 2190 / 3250 / 970 / 2190 / 3250 / 970 / 2190 / 32Water Temp°F /°C70 / 2180 / 2790 / 32Water

Strany 99

12/01/02DCM-240BAF (A) 189 145~174 MFD None None10 MFDDCM-270BAH (B) 190 145~174 MFD None None 10 MFDDCM-500BAF,

Strany 100 - 12/01/02

12/01/02F-1001M_H (R) 206 108~130 MFD 25 MFD 5 MFD 24 MFDF-1001MLH (S) 207 None None None 24 MFDF-2000MRF/H, MWF/H (T) 208 189~227 MFD 40 MFD 10 MFD 6

Strany 101

12/01/02“E” Control Board Adjustment ChartThe early “E” boards have 8 dip switches. The latest “E”boards have 10 dip switches.NOTE:1. TO IMPROVE BUILT

Strany 102

12/01/02(A)DCM-240 BAF19012/20/032/20/03

Strany 103

12/01/02(B)DCM-270 BAH19112/20/032/20/03

Strany 104

12/01/02192(C)DCM-500 BAF, BWFSerial numbers H0 & J012/20/032/20/03

Strany 105

12/01/02(D)DCM-500 BAF, BWFSerial numbers J1 & after.19312/20/032/20/03

Strany 106

12/01/02(E)DCM-500 BAH, BWH19412/20/032/20/03

Strany 107 - Wiring Diagram

12/01/02(F)DCM-750 BAF, BWFSerial numbers H0 & J019512/20/032/20/03

Strany 108

12/01/02196(G)DCM-750 BAF, BWFSerial numbers J1 & after.12/20/032/20/03

Strany 109

12/01/02197(H)DCM-750 BAH, BWH12/20/032/20/03

Strany 110

12/01/02(I)F-300 BAF19812/20/032/20/03

Strany 111

12/01/02(J)F-450 MAF/H19912/20/032/20/03

Strany 112 - KM-250BAF, BWF

12/01/02 TABLE OF CONTENTS... PA G EModel Identification Code ...

Strany 113 - KM-150BAF-E, BWF-E

12/01/02MODEL: 1 2 3 4 5 6 7 8 9 10KM-150BA/W/A-E/W-E 0101000000KML-250MA 0001110010KM-280MA 1 0 0 1 1 1 0 0 0 0KM-280MA-E 1 0 0 0 0 0 0 0 1 0KML-250M

Strany 114 - KM-280 MAF/H, MWF/H

12/01/02(K)F-450 MAF-C/H-C 200Note: Later Production will have proximity switch bincontrol like F-450MAF.12/20/032/20/03

Strany 115 - KM-280 MAF-E/H-E, MWF-E/H-E

12/01/02(L)F-500 BAF20112/20/032/20/03

Strany 116 - KML-250MAH, MWH

12/01/02(M)F-800 MAF/H, MWF/HNote: Capacitors vary with compressor number#RS55C1EStart - 124~149 MFDRun - 25 MFD#RS55C2EStart - 243~292 MFDRun - 15 MF

Strany 117 - KML-350MAF/H, MWF/H

12/01/02(N)F-1000 MAF, MWF, MRF20312/20/032/20/03

Strany 118 - KML-450 MAF/H, MWF/H

12/01/02(O)F-1000 MAF-22 20412/20/032/20/03

Strany 119 - KM-500 MAF/H, MWF/H

12/01/02(P)F-1000 MAF-5020512/20/032/20/03

Strany 120 - KM-500 MRF/H

12/01/02(Q)F-1000 MLF20612/20/032/20/03

Strany 121 - KM-500 MAF-E

12/01/02(R)F-1001 MAH, MWH, MRH20712/20/032/20/03

Strany 122 - KML-600 MAF/H, MWF/H, MRF/H

12/01/02(S)F-1001 MLH20812/20/032/20/03

Strany 123 - KM-630 MAF/H, MWF/H

12/01/02(T)F-2000 MRF/H, MWF/H20912/20/032/20/03

Strany 124 - KM-630 MRF/H

12/01/02“E” Control Board FunctionsAn instruction label explaining the “E” board features is in-cluded somewhere on the unit. You should find it eith

Strany 125 - KM-630 MAF-E/H-E, MWF-E/H-E

12/01/02(U)F-2000 MRF3/H321012/20/032/20/03

Strany 126 - KM-900 MAF/H, MWF/H

12/01/02(V)F-2000 MLF/H 21112/20/032/20/03

Strany 127 - KM-900 MRF/H

12/01/02NOTES21212/20/032/20/03

Strany 128 - KM-900 MRF 3/H 3

12/01/02NOTES21312/20/032/20/03

Strany 129

12/01/02NOTES21412/20/032/20/03

Strany 130 - KM-1300 SRF/H, MRF/H

12/01/0222 ATTENTION !THIS UNIT HAS A CONTROL PRODUCTS IMPROVED “E” CONTROLBOARD INSTALLED. HOSHIZAKI PART NUMBER 2A1410-01.The improved “E

Strany 131 - KM-1300 SAF3/H3, SWF3/H3

12/01/0223MANUAL RESET SAFETIES:The Alpine control board has one manual reset safety. It isthe 127°F high evaporator temperature safety. There is no

Strany 132 - KM-1300 SRF3/H3

12/01/02(Ohms) (Ohms) OIL CHARGEMODEL PART # MANUFACTURER # LRA SWRRWR TYPE fl. oz. / cc.KM-150B, DCM-240B, F-300B 4A1177-01 Copeland / JS25C1E-IAA-2

Strany 133 - KM-1300 SAF-E, SWF-E

12/01/02 (Ohms) (Ohms) OIL CHARGEMODEL PART # MANUFACTURER # LRA S

Strany 134 - KM-1300 SRF-E

12/01/02PENN VALVEHEAD PRESSURE CONTROLSWATER-COOLEDAn adjustable (Pressure Modulated) water-regulating valveis installed on the water-cooled condense

Strany 135 - KM-1300 NRF / H

12/01/02REMOTE HEAD PRESSURE CONTROLAll remote condenser units utilize a condensing pressure regu-lating (CPR/Headmaster) valve to maintain head press

Strany 136 - KM-1600 SWF/H, SRF/H, MRF/H

12/01/02Pressure switch chart for R-404A models:Models part numbercut out cut in(psig.) (psig.)DCM-240B 3A0740-01 400 ±10 270 ±10A

Strany 137

12/01/02When replacing a thermostatic bin control, check the op-eration by holding ice against the thermostatic bulb with thecontrol switch in the was

Strany 138 - KM-1800 SAH

12/01/02 Component Checks PAGEControl Board ... 42Thermostat

Strany 139 - KM-1800 SAH3

12/01/02b) When the unit is held to the right, the resistance at theK4 red connector will be 15.8 K ohms and the unit will shutdown within 3 seconds

Strany 140 - KM-2400 SRF3/H3

12/01/02F/DCM Bin ControlFlaker / DCM units use a mechanical bin control. A paddlepivots on a hinge pin to operate either a micro- switch ormagnetic p

Strany 141 - CUBELET MODELS

12/01/02HOSHIZAKI KM CUBERSEQUENCE OF OPERATIONTHE STEPS IN THE SEQUENCE ARE AS FOLLOWS:NOTE: When power is supplied to the “E” Control board,

Strany 142 - INTERNAL AUGER DESIGN

12/01/024. Harvest Pump OutWhen the float switch opens and signals the completion of the freeze cycle, the harvest cycle begins. The hot gas

Strany 143 - COMPONENT TECHNICAL DATA

12/01/023412/20/032/20/03

Strany 144

12/01/02KM CHECK OUT PROCEDUREThe following is a detailed explanation of the KM 10Minute Check Out procedure.The 10 minute check out procedure is basi

Strany 145 - Bin Control Paddle

12/01/02not starting freeze cycle, check defrostcompletion timer adjustment, thermistor for opencircuit, discharge line temperature, C efficiency,and

Strany 146 - Bearing Material: Poly/Carbon

12/01/0237RESERVOIR FLUSH SYSTEMA displacement device ( cap or assembly ) is positionedover the top of the overflow stand pipe. This device al-lows

Strany 147 - REPLACEMENT

12/01/02CONTROL BOARD FUSEBeginning in May 2002 Hoshizaki began including a 10 Ampcontrol fuse on KM models. This new feature was addedto specific mod

Strany 148 - Flaker Safety’s

12/01/0239 (Fuse Label)CONTROL FUSE (10A)If fuse blows, look for shortedcomponent before replacing. 4A2817-01 2/20/03

Strany 149 - DUAL FLOAT SWITCH

12/01/02 PAGEKM Wiring Diagram10-Pin Connector ...

Strany 150

12/01/0240COMPONENT CHECKS:1.FLOAT SWITCH:Check out the float switch with an ohm meter. When thefloat is up, the switch is closed. When the float is

Strany 151 - FLAKER WATER FILL SYSTEM

12/01/02 2. THERMISTOR: Check out the thermistor mounting andcheck resistance versus temperature per this chart: THERMISTOR TEMPERATURE / RES

Strany 152 - FLAKER TIMER BOARD

12/01/02Note: The Thermistor must be mounted using a heatsink compound to assure good heat transfer and ac-curate sensing. Use Hoshizaki Part Number

Strany 153 - Flaker Sequence of Operation

12/01/02 2. Turn the control switch to ICE and check for proper control voltage. If the Red LED is ON, the control volt- age is good

Strany 154

12/01/024. BIN CONTROL: Checkout for the bin control will vary depending on themodel and control that is used. a) THERMOSTATIC BIN CONTROL: Th

Strany 155 - FLAKER PERIODIC FLUSH

12/01/02 closes a magnetic proximity switch. The control is con- nected to the red K5 connector on the control board through a resistor

Strany 156

12/01/02CHECKOUT:To check the operation of this control follow the same checkout procedure as with the mechanical control. Instead ofmoving a paddle,

Strany 157

12/01/0247The sensor has two LED lamps that light to show thatpower is supplied. Since the voltage is DC, the sensor ispolarity sensitive. The sensor

Strany 158 - F-300 BAF

12/01/026. KM PUMP MOTOR ASSEMBLY:The KM pump assembly has a dual winding PSC motor withan internal overload. The motor has a cast housing andsealed

Strany 159 - F-500 BAF

12/01/02 1 2 3 4 5 6 7 8 Motor Pump Flange Bracket Mechanical Seal Packing Impeller Pin Pump Housing LARGER STYLE KM’s4912/20/032/20/03

Strany 160 - F-1001MAH, MWH

12/01/02KM 1300S A F-E5HOSHIZAKI MODEL NUMBERIDENTIFICATION CODEUNIT TYPEKML - Low Profile Crescent CuberKM - Crescent CuberF - FlakerDCM - Dispenser

Strany 161 - F-1001 MRH

12/01/027. INLET WATER VALVE: Hoshizaki uses inlet water valvesolenoid to fill the reservoir for ice making. This constantduty solenoid valve is ve

Strany 162 - F1001 MLH

12/01/02Because of the different flow rates, it is important to usethe correct OEM water valve when servicing a Hoshizakiice maker. Use the following

Strany 163 - F-2000 MRH

12/01/02Diagnosing water problems.Many common water related problems will cause cubes tolook unnatural. Looking at the ice in the bin will point yout

Strany 164 - F-2000 MLH

12/01/023. Bridging or ice stripsa) Bridging that occurs on all ribs of all evaporator platesis the result of excessive water in the reservoir. This

Strany 165 - DCM-270 BAH

12/01/024. Melt away of back of cubea) This can occur if the evaporator plate is scaled up.De-scaling is required. b) Insufficient water flow dur

Strany 166 - DCM-750 BAF/H, BWF/H

12/01/02PLEASE COMPLETE WHEN DIAGNOSING A FREEZE-UP, REFRIGERANT LEAK, OR LOW CHARGE.MODEL#_________________SERIAL#_________________INSL DATE ________

Strany 167

12/01/02_______________________17. Date screen on water solenoid waslast cleaned ________Does water valve close completely whende-energized? [ ] [

Strany 168

12/01/02PREVENTATIVE MAINTENENCE: Perventative Maintenanceis the key to long equipment life and maximum efficiency.Hoshizaki recommends preforming the

Strany 169

12/01/02CLEANING/SANITIZING PROCEDUREA label which details the step by step cleaning/sanitizingprocedure is located on the inside front panel of the i

Strany 170

12/01/02RECOMMENDED SANITIZING SOLUTION MIXTUREMODELSANITIZERWATERKM-150 .5 Fl. Oz. 1 Gal.KM-250B .65 Fl. Oz. 1.3 Gal.DCM-500/750 .82 Fl. Oz. 1.6 G

Strany 171

12/01/02NAMEPLATEHOSHIZAKI ICE MAKERMODEL NUMBERSERIAL NUMBERAC SUPPLY VOLTAGECOMPRESSORFANMAXIMUM FUSE SIZEMAX. HACR BREAKER (USA ONLY)MAX. CIRC. BRE

Strany 172

12/01/02WATER AND REFRIGERATION CIRCUITDRAWING REFERENCE CHARTMODELPAGEKM-150BAF/F-E ... 61KM-28

Strany 173

12/01/02KM-150BAF, BWFKM-150BAF-E, BWF-E6112/20/032/20/03

Strany 174

12/01/02KM-280MAF/H, KM-280MWF/H KM-280MAF/H-E, KM-280MWF/H-E6212/20/032/20/03

Strany 175

12/01/02KML-250MAF/H, KML-250MWF/H KML-350MAF/H, KML-350MWF/HKML-450MAF/H, KML-450MWF/H KML-600MAF/H, KML-600MWF/H6312/20/032/

Strany 176

12/01/02KML-600MRF/H6412/20/032/20/03

Strany 177

12/01/02KM-500MAF/H, KM-500MWF/HKM-500MAF/H-E, KM-500MWF/H-EKM-630MAF/H, KM-630MWF/HKM-630MAF/H-E, KM-630MWF/H-EKM-900MAF/H, KM-900MWF/H6512/

Strany 178

12/01/02KM-500 MRF/HKM-630 MRF/HKM-900 MRF/H6612/20/032/20/03

Strany 179

12/01/0267KM-1300SAF/H, SAF/H-EKM-1300SWF/H, SWF/H-EKM-1600SWF/H12/20/032/20/03

Strany 180

12/01/02 KM-1300 NRFKM-1300SRF/HKM-1600SRF/H6812/20/032/20/03

Strany 181

12/01/02KM-1300MAF/H, MWF/H6912/20/032/20/03

Strany 182

12/01/02WARRANTY INFORMATIONREGISTRATION- Two warranty registration cards are supplied with theequipment. They must be completed and sent in to initia

Strany 183

12/01/02KM-1600MRF/H7012/20/032/20/03

Strany 184

12/01/02KM-1800SAH, SAH3KM-2000SWF/H, KM-2000SRF/H7112/20/032/20/03

Strany 185

12/01/02KM-2400 SRF/H7212/20/032/20/03

Strany 186

12/01/02MODEL: KM-150B_F Supply Voltage: 115-120/60/1Total Amperage (Compressor RLA): BAF 8A (6A) BWF: 7.5A (6A) Ice Production per c

Strany 187

12/01/02Ambient Temp (F°)MODEL: KM-150B_F- E Supply Voltage: 220-240/50/1Total Amperage (Compressor RLA): BAF-E 5A (3.8A) BWF-E: 5.5A (3.8

Strany 188 - Model Number

12/01/02MODEL: KM-250BM_F Supply Voltage: 115/60/1Total Amperage (Compressor RLA): Air: 10.6A (9.2A) Water: 9.5A (8.5A) Ice Production

Strany 189

12/01/02MODEL: KM-280M_F & H Supply Voltage: 115/60/1Total Amperage (Compressor RLA): Air: 11.6A (10.2A) Water: 10A (9.2A) Ice Prod

Strany 190

12/01/02Ambient Temp (F°)MODEL: KM-280M_F-E & KM-280MAH-E Supply Voltage: 220-240/50/1Total Amperage (Compressor RLA)

Strany 191

12/01/02Ambient Temp (F°)MODEL: KML-250M_H Supply Voltage: 115/60/1Total Amperage (Compressor RLA): Air 8.2A (7A) Water

Strany 192 - Serial numbers H0 & J0

12/01/02Ambient Temp (F°)MODEL: KML-350M_F & H *MWH with SN up to M20060C Supply Voltage: 115/60/1Total Amperage (

Strany 193

12/01/02KM INSTALLATIONGENERAL -The ice machine is not intended for outdoor use.OPERATING CONDITIONS - ALL MODELSITEMMODELRANGEVoltage Range 115V unit

Strany 194 - DCM-500 BAH, BWH

12/01/0270 / 2180 / 2790 / 32WaterWaterWaterNOTE: Total Cycle Time = Freeze + Harvest.Pressure data is recorded 5 minutes into the freeze cycle.R-404A

Strany 195 - DCM-750 BAF, BWF

12/01/02Ambient Temp (F°)MODEL: KML-450M_F & H *MWH with SN up to M1053076D Supply Voltage: 115/60/1Total Amperage (Compressor RLA): Air 13.3A

Strany 196

12/01/0270 / 2180 / 2790 / 32WaterWaterWaterNOTE: Total Cycle Time = Freeze + Harvest.Pressure data is recorded 5 minutes into the freeze cycle.R-404A

Strany 197 - DCM-750 BAH, BWH

12/01/0250 / 970 / 2190 / 3250 / 970 / 2190 / 3250 / 970 / 2190 / 3250 / 970 / 2190 / 3250 / 970 / 2190 / 32WaterTemp (F°)Cycle TimeFreezeCycle TimeHa

Strany 198

12/01/0270 / 2180 / 2790 / 32WaterWaterWaterNOTE: Total Cycle Time = Freeze + Harvest.Pressure data is recorded 5 minutes into the freeze cycle.R-404A

Strany 199

12/01/02 NOTE: Total Cycle Time = Freeze + Harvest. Pressure data is recorded 5 minutes into the freeze cycle.MODEL

Strany 200 - F-450 MAF-C/H-C

12/01/02MODEL: KML-600M_F / H Supply Voltage: 208-230/60/1 (3 wire with neutral for 115V)Total Amperage (Compressor RLA.): Air 11A (9.5

Strany 201

12/01/0270 / 2180 / 2790 / 32NOTE: Total Cycle Time = Freeze + Harvest. Pressure data is recorded 5 minutes into the freeze cycle434346

Strany 202 - F-800 MAF/H, MWF/H

12/01/0270 / 2180 / 2790 / 32WaterWaterWaterNOTE: Total Cycle Time = Freeze + Harvest.Pressure data is recorded 5 minutes into the freeze cycle.R-404A

Strany 203 - F-1000 MAF, MWF, MRF

12/01/02Ambient Temp (F°) NOTE: Total Cycle Time = Freeze + Harvest. Pressure data is recorded 5 minutes into the f

Strany 204 - F-1000 MAF-22

12/01/02Hoshizaki recommends that the ice machine drain andbin drain be piped separately to the drain connection pointallowing 1/4" per foot fall

Strany 205 - F-1000 MAF-50

12/01/0270 / 2180 / 2790 / 32NOTE: Total Cycle Time = Freeze + Harvest. Pressure data is recorded 5 minutes into the freeze cycle333640

Strany 206

12/01/0270 / 2180 / 2790 / 32WaterWaterWaterNOTE: Total Cycle Time = Freeze + Harvest.Pressure data is recorded 5 minutes into the freeze cycle.R-404A

Strany 207 - F-1001 MAH, MWH, MRH

12/01/02708090842 830 826 811826 806 789 777784 753 739 694NOTE: Total Cycle Time = Freeze + Harvest.Pressure data is recorded 5 minutes into the free

Strany 208 - F-1001 MLH

12/01/0270 / 2180 / 2790 / 32NOTE: Total Cycle Time = Freeze + Harvest. Pressure data is recorded 5 minutes into the freeze cycle454749

Strany 209 - F-2000 MRF/H, MWF/H

12/01/0270 / 2180 / 2790 / 32NOTE: Total Cycle Time = Freeze + Harvest. Pressure data is recorded 5 minutes into the freeze cycle474850

Strany 210 - F-2000 MRF3/H3

12/01/0270 / 2180 / 2790 / 32NOTE: Total Cycle Time = Freeze + Harvest.Pressure data is recorded 5 minutes into the freeze cycle.MODEL: KM-1300NRF &am

Strany 211 - F-2000 MLF/H

12/01/0250 / 970 / 2190 / 3250 / 970 / 2190 / 3250 / 970 / 2190 / 3250 / 970 / 2190 / 3250 / 970 / 2190 / 32Water Temp°F/°CAmbient Temp (F° / C°)70 /

Strany 212

12/01/0270 / 2180 / 2790 / 32NOTE: Total Cycle Time = Freeze + Harvest. Pressure data is recorded 5 minutes into the freeze cycle505154

Strany 213

12/01/0270 / 2180 / 2790 / 32NOTE: Total Cycle Time = Freeze + Harvest.Pressure data is recorded 5 minutes into the freeze cycle.PERFORMANCE DATAMODEL

Strany 214

12/01/0270 / 2180 / 2790 / 32RemoteRemoteRemoteNOTE: Total Cycle Time = Freeze + Harvest.Pressure data is recorded 5 minutes into the freeze cycle.PER

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